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Ah... I see what you are saying. Having only played it in 3840x1024 I was unaware of the issue of the text highlighting. *My* problem was legibility and the text not fitting on the screen. With this font, I'm able to get all the text on the screen and work the hacking without a problem; albiet the words highlight a character or two off the mark.
So far, however, I'm not getting any text overflow issues.... but maybe I have just not hit a long enough narrative.
With a small enough font there won't be any text overflow (that was already fixed by using the Glow_Medium font as directed on page 2), but simply the text will be offset. If you have found a font which results in a much smaller text offset and also looks sharper, that would be great.
Also, don't suppose you looked at the Pipboy font? The one Glow_Medium one would spread the text like RAD, COND, WGT, to 2 lines and it just looked annoying.
If you are talking about text offset in hacking, I personally like the one I uploaded early. I find it more readable than the others and the offset is only a character or two.
I have not messed with the Pip-boy as I find it works for me with Monofonto_Large.
Try that Font Generator. It is crazy easy to use, and I'm sure you'll be able to make one that fits your needs pretty easily.